Responsibilities include but are not limited to:

  • Bring the company motto of “Do it Safe, Do it right, The first time” into all decisions and actions.
  • Investigate and analyze plant equipment failures by collecting failure causes, process data and equipment information. Develop and recommend solutions in design, maintenance procedures or equipment selections.
  • Develop equipment maintenance procedures for new and existing equipment including detailed task descriptions and schedules.
  • Support plant maintenance and operational groups by providing technical guidance on equipment operation and maintenance procedures.
  • Analyze CMMS Failure data to identify areas of improvement in plant reliability
  • Collect equipment data from drawings, equipment manufacturers, and plant floor installations to improve and optimize existing equipment data systems including:

Engineering Bill of Materials

Instrument and Equipment Data sheets

Electronic Maintenance system

  • Analyze uptime data, to drive reliability improvements.

Analyze equipment history, including auditing data accuracy, and follow-up with Technicians.

Provide support for root cause failure analysis (5-Whys) for critical equipment failures, including physical failure analysis.

Ensure correct information is entered into the CMMS system with a unique ID, with a complete description, proper codes, and data fields, etc.

Provide appropriate metrics, for example Mean Time between Failure (MTBF), Mean Time to Repair (MTTR), maintenance costs, etc.

  • Determine critical spare parts for plant equipment and appropriate stocking levels.
  • Lead projects through to completion while obtaining support or buy in from all required departments. Identifying and eliminating bottlenecks to ensure projects timelines are met.
  • Drive Safety and Quality improvement projects currently unstaffed.
  • Successfully complete all required training.

Required Qualifications

  • BS Engineering (ME, EE, ChE)
  • 3+ years of system based reliability management in Semiconductor, Chemical or Pharmaceutical industry.
  • Experience generating and analyzing critical KPI’s including MTTR, MTBF, Total Maintenance cost per asset.
  • Experience developing maintenance PM procedures
  • Experience leading failure analysis and training maintenance personnel to participate in failure analysis.
  • Experience with predictive maintenance using, vibration analysis, Oil analysis, thermal analysis and Operating parameter analysis.
  • Understanding of Asset hierarchy structures
  • Experience in driving towards zero unplanned downtime.
  • Ability to lead root cause investigations on unknown systems.
  • Experience writing root cause investigation reports with clear executive summaries and clear action items and recommendations.
  • Generation of critical spare part recommendations based on historical data and uptime versus cost requirements.
  • Valid employment authorization in the U.S. and must not require visa sponsorship now or in the future. This position is not open for non-immigrant visa sponsorship

Preferred Qualifications

  • Shop floor experience with maintenance and operations in a manufacturing environment.
  • Working knowledge of high purity gas installation techniques, and practices a plus.
  • Experience with eMaint
  • Experience training Maintenance technicians to utilize CMMS
  • Knowledge and training in Six Sigma/LEAN